SOLUTIONS FOR THE LEATHER INDUSTRY

TanWare

Automation and measuring systems – integrated, sophisticated, made in Germany

  • Automatic in-line measurement of area and thickness as well as continuous marking, selection and automatic stacking.
  • Camera based area measurement with high precision of +/-1%. High speed option. Sensitive electronics away from wet area.
  • Robust thickness measurement with high internal precision of 0,01mm.
  • Data export. Connectivity to ERP systems. RFID functionality.
  • Stand alone solution or add on measuring device onto your favorite machine choice, e.g. new or existing sammying machine.
  • CONNECTIVITY
  • QUALITY
  • RELIABILITY
  • Fully or semi automated vessel control system, with manual mode for emergencies.
  • Autonomous operation after job receipt allows safe and independent processing.
  • RFID identification of operator and drum.
  • Documented interventions allowed for authorized personnel, e.g. formula changes.
  • Supervision and control of peripheral equipment, e.g. lab-tank, prep-tank, filter, CO2, water and chemical dosing, drainage, load cells, etc.
  • Permanent recording of all process parameters.
  • Many intelligent features, e.g. self-learning drum positioning and brake control
  • SAFETY
  • TRANSPARENCY
  • TIME
  • Fully or semi automated control system for laboratory drums, with main capabilities of TanWare DRUM.
  • Cost saving 7” control panel. Formula editing centralized.
  • Same recipe structure as production systems allows easy upscaling of test recipes.
  • Full process reporting.
  • QUALITY
  • TRANSPARENCY
  • SCALABILITY
  • Automated or stand-alone functionality for prep-tank operation.
  • Addition of water and chemicals, monitoring temperature and fill level, heating, mixing, spraying.
  • Own 7” control panel. RFID identification of operator and chemicals.
  • Manually added chemicals guided by display and to be confirmed.
  • TIME
  • SAFETY
  • CONVENIENCE
  • Wireless transfer of drum measurements and controls. Just one air coupling needed.
  • Integrated with TanWare DRUM or stand-alone operation with TanWare DRUM / BASIC (soon released)
  • Measurement of drum temperature at two points. Precise drum position in 1° resolution for positioning. Drum RPM.
  • Monitoring of drum pressure for security.
  • Control and supervision of automatic doors, draining valves, decompression valves. valve positions.
  • QUALITY
  • SAFETY
  • Central pH measuring station, linked to the TanWare network and usable for any number of drums.
  • Guided measuring procedure avoiding failures and cheating.
  • On demand use of pH probe.
  • RFID identification of operator and drum.
  • Tolerance check and reporting, connected to TanWare DRUM.
  • QUALITY
  • DURABILITY
  • TRANSPARENCY
  • Computer aided weighing station for manual dosing of powders.
  • Stand Alone or automation integrated with TanWare DRUM.
  • RFID identification of operator and batch. Barcode identification of chemicals.
  • Batch security code for exact identification of products at the drum.
  • Guided dosing by counting down. Settable tolerance margin. Features to avoid human mistakes.
  • Tracks and records of all operation data.
  • QUALITY
  • TRANSPARENCY
  • CONVENIENCE
  • Precise dosing of up to 24 chemicals by weight. Optionally more.
  • Operation manual or fully automated via TanWare DRUM.
  • Intelligent self-learning valve control for optimum efficiency.
  • Intelligent batch prioritization for optimum scheduling.
  • Dynamic pump control for anti-crystallization. Detection of viscosity changes.
  • Any complexity of dosing jobs possible, e.g. instructions for stirrer or rinsing, guided manual additions.
  • Semi-automated dosing of less frequent chemicals with extra pump.
  • TIME
  • QUALITY
  • Precise and faster dosing of larger liquid chemical volumes.
  • Operation manual or fully automated via TanWare DRUM.
  • Unique valve leakage detection feature for optimum security.
  • High quality inductive flowmeters – maintenance free.
  • System also supports CO2 dosing, optionally with flow regulation.
  • SAFETY
  • QUALITY
  • MAINTENANCE
  • Precise and economic dosing of multiple chemicals with high volumes.
  • Operation manual or fully automated via TanWare DRUM.
  • Mass flow sensor works independently of specific weight and temperature.
  • Combination of gravimetric precision and volumetric speed with common feed pipe to multiple drums.
  • Space and cost saving installation.
  • TIME
  • COST
  • SPACE
  • Automatic dosing of water, operated either autonomously or via TanWare DRUM for full automation.
  • Precise process water temperature within 0,5 m.
  • Intelligent mix of 4 different water sources possible (hot, cold, chilled, recirculated).
  • High flow rates from 500 to 2.000 l/min.
  • High speed and precision: 2 independent high quality regulation valves. Inlet temperature and pressure monitoring.
  • Safety by using redundant temperature sensors for mixed water.
  • ENERGY
  • TIME
  • SAFETY
  • PC-based software package designed to coordinate full automation with multiple jobs and multiple systems.
  • Central key for formula programming, job preparation, process analysis, authorization management, etc.
  • Data connectivity to ERP systems.
  • Data based client server architecture.
  • Administration of materials, recipes and records.
  • CONNECTIVITY
  • SAFETY
  • CONVENIENCE
  • Central system collecting real time data from all TanWare modules and verifying correct functioning of all systems.
  • Various alarm functions – optical, acoustical or messaging services.
  • All process activities in one overview. All operator requests in one summary.
  • Real time graphical value reports and tank levels indications.
  • QUALITY
  • CONVENIENCE
  • TRANSPARENCY
  • Graphical process visualization of real-time information from the entire plant – your factory at a glance.
  • Customized layout.
  • TRANSPARENCY
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